Winston Water Engineering Process design calculator
Design sheetsSheets Material compatibilityMaterials Ask a questionAsk SupportSupport Sign inSign in

Every unit operation page is free to read.
No account, nothing to sign.

Understand the unit operation first →
Water & wastewater process engineering

Quick process design estimates for engineers.

Practical sizing calculators for first-pass process design — put in the duty, get a number you can defend, with the envelope industry practice actually accepts printed next to it. Every unit operation page is free, and so are three of the design sheets; the rest open with a subscription at SGD 6 per year. If something here is wrong, or a unit operation is missing, email me or use the Q&A box — corrections get fixed and credited on the sheet.

26Design sheets
126Equations
1938Compatibility ratings
SIUnit system

Browse by unit operation

Every section, with what it sizes and how many sheets it holds.

Solids separation

Circular and rectangular clarifiers, dissolved air flotation, lamella packs and graded media filtration — overflow rate, scour and backwash.

5 SHEETSC-300 → C-330F-400

Oxidation & filtration

Iron and manganese out of groundwater — oxidant demand from the stoichiometry, catalytic media loading, the pH manganese actually needs, and the backwash that decides the design.

1 SHEETF-600

Adsorption & Ion exchange

Carbon bed contact time, usage rate and service life; resin volume, service flow rate, regenerant demand and cycle availability.

2 SHEETSF-500IX-900

Membrane filtration

Microfiltration through to reverse osmosis — design flux, transmembrane pressure, array staging, tail-element scour and specific energy.

4 SHEETSMF · UF · NF · RO

Degasification

Dissolved gas taken out through a membrane rather than a tower — Henry’s law sets the floor, the vacuum buys the driving force, and the pump is sized by the steam that comes with it.

MD-630 in the workbook

Electrodeionisation

Continuous deionisation: feed conductivity equivalent, ionic load, Faraday current, stack voltage — and the feed specification that governs whether it works at all.

1 SHEETCDI-650

Disinfection

UV dose from fluence rate and residence time, the Beer–Lambert profile across the annulus, and the validated equivalent you can actually quote — and the contact tank, where what matters is not the residual but how long the fastest water is held.

1 SHEETUV-700CT-710 in the workbook

Thermal

Heat exchanger duty from the energy balance, log mean temperature difference with its correction factor, and the fouled area you specify the unit on.

1 SHEETE-800

Reaction & Chemical

Velocity gradient, Camp number and impeller power for mixing and flocculation; reagent demand, dosing pump duty and staging for pH correction.

2 SHEETST-1000T-1100

Dewatering and drying

What happens to the solids afterwards — sigma and the cut point for a decanter centrifuge, the cake filtration equation and the cycle it sets for a filter press, then the sticky phase a thermal dryer has to carry the cake through, and the greenhouse that does the same work on sunlight.

2 SHEETSD-1200D-1210D-1300 & D-1310 in the workbook

Chemical dosing

Not a unit operation — but almost all of them need it.

A dose is set in milligrams per litre of water and a pump is bought in litres per hour of solution, and between the two sit a strength and a specific gravity that are easy to apply upside down. Its own page, with the day tank and the polymer preparation unit on it, because the three answers depend on each other.

Chemical dosing

Dose and process flow into a solution flow in L/h and mL/min, at a strength and specific gravity you enter yourself; then the day tank that sets the refill interval, and the polymer preparation unit sized by powder demand in kg/day.

3 CALCULATORS

Hydraulics

Not a unit operation — but everything above depends on it.

Nothing is separated or transformed in a pipe or a pump. Hydraulics is the conveyance between the unit operations, and it is where a sound sizing calculation is most often undone — a line one size too small, or a suction that cavitates.

Hydraulics

Pipe sizing from velocity, Darcy–Weisbach head loss, pump total dynamic head, NPSH available and specific speed.

2 SHEETSH-100 & P-200

If you find this useful, consider supporting the work.

The unit operation pages, the compatibility matrix and three full design sheets are free to everyone and stay that way. The rest of the design sheets are open to subscribers, and the workbook is the same 26 sheets as a file you own and can work offline. Either one pays for the same things — maintaining the calculators, adding unit operations, and checking the numbers against practice — and one per cent of both goes to carbon removal through Stripe Climate.

Buy the workbook One-time purchase · 33 tabs · data sheets included Subscribe — SGD 6 per year Every design sheet · renews yearly · cancel whenever
© 2026 Winston Water Engineering. All rights reserved.The equations themselves belong to the engineering literature and to anyone who needs them. The sheets, calculators, drawings and workbook that present them here do not — please link to a page rather than republish it.Privacy